Lunar Cement

Lunar Cement

• The lack of the availability of concrete ready mix on Luna has been cited as a problem for lunar colonies. Indeed, the scarcity of water on Luna leads us to predict that this old standby of structural engineering will be left behind on Earth. What can replace it?
• What is needed is a cement that is liquid at reasonable temperatures for construction and cures at reasonable temperatures, filler material in fine grain size for mortar and filler in grades of coarser chunks for concrete. All materials must be reasonably available on Luna.
• One possibility for cement is an analog to the dental filling amalgams used on Earth. Amalgams are alloys of Mercury which are mixed from liquid mercury and a powder containing the balance of the ingredients, such as silver or gold. Minor amounts of other elements have been shown by experience to produce good results. Amalgams can be mixed and cure in a few minutes at room temperature. The mixed alloy is pressed into a cavity and fills it. The filling is typically shaped by carving as it hardens within minutes.
• Sodium, potassium and aluminum are more plentiful on Luna than mercury, gold and silver. So one should try forming an alloy from sodium potassium eutectic (NaK) which is liquid down to -12 degrees C and powdered aluminum. Minor additions to the alloy could be added to the liquid aluminum before forming a powder. Magnesium, calcium, silicon, and boron might be considered. Mixing such an alloy could be done at near standard temperature and vacuum on Luna. Experiments on Earth could be dune in a glove box with an argon atmosphere.
• Sodium and potassium can sublime away in a vacuum and the eutectic evaporates so these things would be stored in sealed containers on Luna and the eutectic would be exposed to vacuum only for a limited time. Vapor deposition occurs on Luna whenever there is a substantial equilibrium vapor pressure of exposed materials. So vapor deposition must be taken into account. A sodium, potassium, aluminum cement could be used in a mortar to hold bricks together on Luna wherever the structure will not house an oxygen atmosphere. Where people and thus an oxygen atmosphere will be contained something like a silicone polymer is called for. Carbon needed to produce silicone polymers will likely need to be imported.

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