Difference between revisions of "Electrical Conductors"

From Lunarpedia
Jump to: navigation, search
(adding links)
Line 96: Line 96:
 
{{Disputed-section|Sodium Abundance}}
 
{{Disputed-section|Sodium Abundance}}
  
[[Sodium]] is about one half as good an electrical conductor as Aluminum and is so abundant on the Moon that it is expected to be a significant by-product of the production of [[Volatiles]].  At room temperature it is a soft shiny metal and is easily worked.
+
[[Sodium]] is about one half as good an electrical conductor as Aluminum.  However, it is more conductive per unit weight.  It is so abundant on the Moon that it is expected to be a significant by-product of the production of [[Volatiles]].  At room temperature it is a soft shiny metal and is easily worked.
  
It melts at a very low temperature (98 C) which can be both an advantage and a limitation. The low melting point means that very little energy is necessary to purify and work it.  In use, care must be taken not to overheat it, but even this can be an advantage.  Aluminum, in contrast, requires a very large amount of high quality energy to smelt.
+
It melts at a very low temperature (98 C) which can be both an advantage and a limitation.   In use, care must be taken not to overheat it, but even this can be an advantage.  Aluminum, in contrast, requires a very large amount of high quality energy to melt.
  
On Earth, Sodium is used as an electrical conductor only in unusual circumstances.  The primary problem is that it reacts violently with water, even the water in human skin.  This is not a problem in external applications on the Moon as there is no water at all. Indoors, the condensation caused by people is likely to render it less useful.
+
On Earth, Sodium has been used as an electrical conductor only in extremely unusual circumstances.  The primary problems are that it reacts with oxygen and water, even the water in human skin. At elevated temperature, sodium burns in air near its boiling point at about 883 degrees celsius. Even at room temperature, sodium reacts with oxygen to form a nonconductive oxide.  This is not a problem in external applications on the Moon as there is no oxygen or water at all. Indoors, the oxygen required by people would render wire made of pure sodium useless.
  
A possible fuse-wire material?
+
However, a patent is pending for a safe sodium wire that protects the sodium from the environment and furthermore has a number of safety features that prevent and extinguish fire.  Additionally, the new wire is designed to operate even when the sodium is in the liquid state, a useful feature in a lunar environment where the lack of heat rejection can cause temperatures to climb above sodium's melting point.  These useful features are provided with very little additional weight.  The protective wall of the wire can be made with metals that are abundant on the moon.
  
Sodium is available on the Moon.
+
http://www.google.com/patents?id=rXCoAAAAEBAJ&pg=PA15&lpg=PA15&dq=%22microfluidic+continuous+casting%22&source=bl&ots=UhNHfhOO18&sig=yWkPxHgd5rXcqaSP8CFxlhwnyyM#PPA1,M1
 +
 
 +
Sodium is available on the Moon.  It is also available on the earth in massive quantities in the form of inexpensive ordinary salt.  Sodium would appear to be the ideal metal for lunar electrical wire.  Actually, considering the above pending patent, it would appear to be an ideal electrical conductor for many terrestrial applications.
  
 
== Potassium ==
 
== Potassium ==

Revision as of 14:44, 15 March 2009

Element Resistivity @ 20°C Density (~ r.t.) Availability Highland Lowland
Silver 15.87 nΩ·m 10.490  g·cm−3 Unknown Unknown Unknown
Copper 16.78 nΩ·m 8.960 g·cm−3 Unknown Unknown Unknown
Gold 22.14 nΩ·m 19.300  g·cm−3 Unknown Unknown Unknown
Aluminum 26.50 nΩ·m 2.700 g·cm−3 Yes 133,000 69,700
Magnesium 43.90 nΩ·m 1.738 g·cm−3 Yes 45,500 57,600
Sodium 47.70 nΩ·m 0.968 g·cm−3 Yes 3,100 2,900
Potassium needs ref ~70.00 nΩ·m 0.890 g·cm−3 Yes 800 1,100
Iron 96.10 nΩ·m 7.150 g·cm−3 Yes 48,700 132,000
Chromium 125.00 nΩ·m 7.860 g·cm−3 Yes 850 2,600
Titanium 420.00 nΩ·m 4.506 g·cm−3 Yes 3,100 31,000
Manganese 1440.00 nΩ·m 7.210 g·cm−3 Yes 675 1,700
Lower # => better r.t. = room temperature ppm by weight ppm by weight

Silver

Silver is the best known conductor, but in an oxygen rich environment it tarnishes. Silver is used in specialized equipment, such as satellites, and as a thin plating to mitigate skin effect losses at high frequencies.

In the Lunar outdoors, (in a vacuum where it can't tarnish), silver would be a marginally better, if heavier, conductor than copper, and a way better, but much heavier, conductor than aluminum.

Silver is not known to be available on the Moon.

Copper

As a general conductor copper is the most commonly used on Earth because it's cheap, reasonably flexible, reasonably light and the 2nd best conductor and the best per unit weight. Copper allows for ease of soldered and crimped/clamped connections. It corrodes worse than silver, this is usually seen in older wires that have turned green.

Copper is not known to be available on the Moon.

Gold

Gold is not an especially good conductor at all, though it is better than aluminum but not per unit weight due to it's much higher density. It is very expensive, but compared to the cost of transport to the Moon from Earth, the cost is not significant. Gold is usually only used as a conductor in very specialized applications such as very fine wires like those used to wire bond integrated circuits to their lead frames.

A more important everyday use of Gold is in connectors

For connectors gold reigns supreme for several reasons

1. It doesn't tarnish (important on Earth, important indoors on Luna)
2. It is soft, so you can make the connectors tight and they dig into each other forming a good connection.

Gold is not known to be available on the Moon.

Aluminum

Aluminum is commonly used as a conductor here on earth, in fact you use it every day without realizing it. High Tension cables have a steel core and an aluminum outer layer. It's used because losses are fairly low at 110kV and the weight of the cable and cost of the towers is important. Steel cored aluminum cable allows a longer span and is the most common form of aluminum wire used for HT lines on Earth.

One major disadvantage of Aluminum on Earth is that it corrodes rapidly in an oxygen atmosphere. The corrosion does not go right through however, only forming a thin layer on the surfaces exposed to oxygen. On the moon, in a vacuum environment, it would be an excellent material to use.

As a general purpose electrical conductor it's not great, but considering that copper is not readily available on the Moon there appears to be no choice but to use aluminum. This means regular supply voltages higher than 110V would probably be better. In some places on Earth it is illegal to use aluminum for general wiring mostly as a result of fire risk caused by contractors using too light a gauge in the past. The thin aluminum oxide coating makes connections unreliable and occasionally hot.

Aluminum is abundant on the Moon.

Magnesium

Magnesium is not an especially good conductor, being less conductive than aluminum but it is lighter. It has some other major drawbacks which make it completely unsuitable for use in electrical installations. This metal burns in oxygen, or nitrogen (forming magnesium nitride) or even carbon-dioxide (forming magnesium oxide and carbon). Once burning, it's very difficult to extinguish. Magnesium also reacts with water.

This is a highly flammable metal, but while it is easy to ignite when powdered or shaved into thin strips, it is difficult to ignite in mass or bulk.

There are many other uses for magnesium but it is completely unsuitable for normal electrical wiring.

A possible fuse-wire material?

Magnesium is readily available on the Moon.

Sodium

Circle-question-red.png The factual accuracy of this section is disputed.
Please see the relevant discussion on the talk page

Sodium is about one half as good an electrical conductor as Aluminum. However, it is more conductive per unit weight. It is so abundant on the Moon that it is expected to be a significant by-product of the production of Volatiles. At room temperature it is a soft shiny metal and is easily worked.

It melts at a very low temperature (98 C) which can be both an advantage and a limitation. In use, care must be taken not to overheat it, but even this can be an advantage. Aluminum, in contrast, requires a very large amount of high quality energy to melt.

On Earth, Sodium has been used as an electrical conductor only in extremely unusual circumstances. The primary problems are that it reacts with oxygen and water, even the water in human skin. At elevated temperature, sodium burns in air near its boiling point at about 883 degrees celsius. Even at room temperature, sodium reacts with oxygen to form a nonconductive oxide. This is not a problem in external applications on the Moon as there is no oxygen or water at all. Indoors, the oxygen required by people would render wire made of pure sodium useless.

However, a patent is pending for a safe sodium wire that protects the sodium from the environment and furthermore has a number of safety features that prevent and extinguish fire. Additionally, the new wire is designed to operate even when the sodium is in the liquid state, a useful feature in a lunar environment where the lack of heat rejection can cause temperatures to climb above sodium's melting point. These useful features are provided with very little additional weight. The protective wall of the wire can be made with metals that are abundant on the moon.

http://www.google.com/patents?id=rXCoAAAAEBAJ&pg=PA15&lpg=PA15&dq=%22microfluidic+continuous+casting%22&source=bl&ots=UhNHfhOO18&sig=yWkPxHgd5rXcqaSP8CFxlhwnyyM#PPA1,M1

Sodium is available on the Moon. It is also available on the earth in massive quantities in the form of inexpensive ordinary salt. Sodium would appear to be the ideal metal for lunar electrical wire. Actually, considering the above pending patent, it would appear to be an ideal electrical conductor for many terrestrial applications.

Potassium

The second least dense metal, after lithium. A soft solid that can be easily cut with a knife, it has a low-melting point. Freshly cut potassium is silvery in appearance, but in air a gray tarnish appears almost immediately.

Potassium must be protected from air for storage to prevent disintegration of the metal from oxide and hydroxide corrosion. Often samples are maintained under a reducing medium such as kerosene.

Like the other alkali metals, potassium reacts violently with water producing hydrogen. The reaction is notably more violent than that of lithium or sodium with water, and is sufficiently exothermic that the evolved hydrogen gas ignites. (This may only apply in an atmosphere)

Widely used in fertilizers as either the chloride, sulfate or carbonate - not as the oxide. Also used as a substitute for table salt and for stopping the heart, e.g. in cardiac surgery and in executions by lethal injection in a solution.

Potassium nitrate (KNO3), also known as saltpeter, is used in gunpowder.

Certainly not suitable for indoor wiring use.

Potassium is available on the Moon.

Iron

Iron is widely used in many applications, not an especially good conductor, very prone to corrosion in a oxygen atmosphere.

Iron is rarely used in its pure form for anything. Even railroads use steel, an iron alloy, for their tracks. Not suitable for flexible wiring, too brittle. The lower gravity on Luna may make it usable for some outdoor electric railroad applications.

Iron is abundant on the Moon.

Chromium

Not a very good electrical conductor by any means, but it does have its uses in this field. Chromium Boride (CrB) is used as a high temperature electrical conductor.

There are many other uses for this metal.

Chromium is available on the Moon. (Boron is not known to be available)

Titanium

Titanium's properties as an electrical conductor can best be described as hopeless.

There are many far more suitable uses for this metal.

Titanium is readily available on the Moon.

Manganese

Manganese is an even more hopeless electrical conductor than titanium.

There are many far more suitable uses for this metal.

Manganese is available on the Moon.

References

Sodium Scenario

External References

Electrical_conductor#Conductor_materials