Difference between revisions of "Electrical Conductors"

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{{Unencyclopedic}}
 
{{Cleanup}}
 
{{resource Stub}}
 
 
 
<div style="float:right;">
 
<div style="float:right;">
 
{| style="background:#C0C0C0;"
 
{| style="background:#C0C0C0;"
 +
 
  |- style="background:#FFFFFF;color:#000000;font-weight:bold"
 
  |- style="background:#FFFFFF;color:#000000;font-weight:bold"
  | Element || align=center | Electrical resistivity @ 20°C || align=right | Density (near r.t.) || align=center | Found on Luna?
+
  | Element || align=center | Resistivity @ 20°C || align=right | Density (~ r.t.) || align=center | Availability || align=center | Highland || align=center | Lowland
 +
 
 
  |- style="background:#FFCCCC;color:#000000"
 
  |- style="background:#FFCCCC;color:#000000"
  | Silver || align=right | 15.87 nΩ•m || align=right | 10.49  g•cm<sup>−3</sup> || align=center | Unknown
+
  | Silver || align=right | 15.87 nΩ·m || align=right | 10.490  g·cm<sup>−3</sup> || align=center | Unknown || align=center | Unknown || align=center | Unknown
 +
 
 
  |- style="background:#FFCCCC;color:#000000"
 
  |- style="background:#FFCCCC;color:#000000"
  | Copper || align=right | 16.78 nΩ•m || align=right | 8.96 g•cm<sup>−3</sup> || align=center | Unknown
+
  | Copper || align=right | 16.78 nΩ·m || align=right | 8.960 g·cm<sup>−3</sup> || align=center | Unknown || align=center | Unknown || align=center | Unknown
 +
 
 
  |- style="background:#FFCCCC;color:#000000"
 
  |- style="background:#FFCCCC;color:#000000"
  | Gold || align=right | 22.14 nΩ•m || align=right | 19.3  g•cm<sup>−3</sup> || align=center | Unknown
+
  | Gold || align=right | 22.14 nΩ·m || align=right | 19.300  g·cm<sup>−3</sup> || align=center | Unknown || align=center | Unknown || align=center | Unknown
 +
 
 
  |- style="background:#CCFFCC;color:#000000"
 
  |- style="background:#CCFFCC;color:#000000"
  | Aluminum || align=right | 26.50 nΩ•m || align=right | 2.70 g•cm<sup>−3</sup> || align=center | Yes
+
  | Aluminum || align=right | 26.50 nΩ·m || align=right | 2.700 g·cm<sup>−3</sup> || align=center | Yes || align=right | 133,000 || align=right | 69,700
 +
 
 
  |- style="background:#CCFFCC;color:#000000"
 
  |- style="background:#CCFFCC;color:#000000"
  | Magnesium || align=right | 43.90 nΩ•m || align=right | 1.738 g•cm<sup>−3</sup> || align=center | Yes
+
  | Calcium || align=right | 39.1 nΩ·m || align=right | 1.6 g·cm<sup>−3</sup> || align=center | Yes || align=right | 107,000 || align=right | 78,000
 +
 
 
  |- style="background:#CCFFCC;color:#000000"
 
  |- style="background:#CCFFCC;color:#000000"
  | Iron || align=right | 96.10 nΩ•m || align=right | 7.15 g•cm<sup>−3</sup> || align=center | Yes
+
  | Magnesium || align=right | 43.90 nΩ·m || align=right | 1.738 g·cm<sup>−3</sup> || align=center | Yes || align=right | 45,500 || align=right | 57,600
 +
 
 
  |- style="background:#CCFFCC;color:#000000"
 
  |- style="background:#CCFFCC;color:#000000"
  | Chromium || align=right | 125.00 nΩ•m || align=right | 7.86 g•cm<sup>−3</sup> || align=center | Yes
+
  | Sodium || align=right | 47.70 nΩ·m || align=right | 0.968 g·cm<sup>−3</sup> || align=center | Yes || align=right | 3,100 || align=right | 2,900
 +
 
 
  |- style="background:#CCFFCC;color:#000000"
 
  |- style="background:#CCFFCC;color:#000000"
  | Titanium || align=right | 420.00 nΩ•m || align=right | 4.506 g•cm<sup>−3</sup> || align=center | Yes
+
  | Potassium || align=right | needs ref ~70.00 nΩ·m || align=right | 0.890 g·cm<sup>−3</sup> || align=center | Yes || align=right | 800 || align=right | 1,100
 +
 
 
  |- style="background:#CCFFCC;color:#000000"
 
  |- style="background:#CCFFCC;color:#000000"
  | Manganese || align=right | 1440.00 nΩ•m || align=right | 7.21 g•cm<sup>−3</sup> || align=center | Yes
+
  | Iron || align=right | 96.10 nΩ·m || align=right | 7.150 g·cm<sup>−3</sup> || align=center | Yes || align=right | 48,700 || align=right | 132,000
|- style="background:#CCFFCC;color:#000000"
+
 
  | Sodium || align=right | 209.6 1/mohm-cm || align=right | 0.971 g•cm<sup>−3</sup> || align=center | Abundant
+
|- style="background:#CCFFCC;color:#000000"
 +
| Chromium || align=right | 125.00 nΩ·m || align=right | 7.860 g·cm<sup>−3</sup> || align=center | Yes || align=right | 850 || align=right | 2,600
 +
 
 +
|- style="background:#CCFFCC;color:#000000"
 +
  | Titanium || align=right | 420.00 nΩ·m || align=right | 4.506 g·cm<sup>−3</sup> || align=center | Yes || align=right | 3,100 || align=right | 31,000
 +
 
 +
|- style="background:#CCFFCC;color:#000000"
 +
| Manganese || align=right | 1440.00 nΩ·m || align=right | 7.210 g·cm<sup>−3</sup> || align=center | Yes || align=right | 675 || align=right | 1,700
 +
 
 
  |- style="background:#FFFFFF;color:#000000"
 
  |- style="background:#FFFFFF;color:#000000"
  |  || align=center | <small>''Lower number => better conductor''</small> || align=center | <small>''r.t. = room temperature''</small> ||
+
  |  || align=center | <small>''Lower # => better''</small> || align=center | <small>''r.t. = room temperature''</small> || align=center |  || align=center | <small>''ppm by weight''</small> || align=center | <small>''ppm by weight''</small>
 +
 
 
  |}
 
  |}
 
</div>
 
</div>
 +
  
 
==Silver==
 
==Silver==
Line 36: Line 52:
 
[[Silver]] is the best ''known'' conductor, but in an oxygen rich environment it tarnishes. Silver is used in specialized equipment, such as satellites, and as a thin plating to mitigate skin effect losses at high frequencies.
 
[[Silver]] is the best ''known'' conductor, but in an oxygen rich environment it tarnishes. Silver is used in specialized equipment, such as satellites, and as a thin plating to mitigate skin effect losses at high frequencies.
  
In the Lunar outdoors, (in a vacuum where it can't tarnish), silver would be a marginally better, if heavier, conductor than copper, and a way better, but much heavier, conductor than aluminum.
+
In the Lunar outdoors, in a vacuum where it can't tarnish, silver would be a marginally better, if heavier, conductor than copper, and a much better, but much heavier, conductor than aluminum.
 
 
Silver is not readily available on the Moon.
 
  
 +
Silver is not known to be available on the Moon.  If silver is absolutely required for some application, it might need to be imported, but for electrical conduction, aluminum and sodium can substitute.  On the other hand, silver is not known to be absent from the moon.  There could be considerable minable reserves that have not been found because little more has been done than imaging the surface at various wavelengths and particle energies.  Mines could one day extend to a depth of 20 kilometers beneath the moon's surface before the moon's weak gravity would cause hydrostatic pressures that would cause a mine to collapse.  It will be a long time before anyone can say there is no minable silver on the moon if that is the case. 
 +
 
==Copper==
 
==Copper==
  
As a general conductor [[copper]] is the most commonly used on Earth because it's cheap, reasonably flexible, reasonably light and the 2nd best conductor and the best per unit weight. Copper allows for ease of soldered and crimped/clamped connections. It corrodes worse than silver, this is usually seen in older wires that have turned green.
+
As a general conductor [[copper]] is the most commonly used on Earth because it's cheap, reasonably flexible, reasonably light and the 2nd best conductor and the better per unit weight than silver. Copper allows for ease of soldered and crimped/clamped connections. It corrodes worse than silver, this is usually seen in older wires that have turned green.
  
Copper is not readily available on the Moon.
+
Copper is not known to be available on the Moon.
  
 
==Gold==
 
==Gold==
  
[[Gold]] is not an especially good conductor at all, though it is better than aluminum but not per unit weight due to it's much higher density. It is very expensive, but compared to the cost of transport to the Moon from Earth, the cost is not significant. Gold is usually only used as a conductor in very specialized applications such as very fine wires like those used to wire bond integrated circuits to their lead frames.
+
[[Gold]] is not an especially good conductor at all, though it is better than aluminum but not per unit weight due to its much higher density. It is very expensive, but compared to the cost of transport to the Moon from Earth, the cost is not significant. Gold is usually only used as a conductor in very specialized applications such as very fine wires like those used to wire bond integrated circuits to their lead frames.
  
 
A more important everyday use of Gold is in [[Electrical Connectors|connectors]]
 
A more important everyday use of Gold is in [[Electrical Connectors|connectors]]
  
For connectors gold reigns supreme for several reasons<br>
+
For connectors gold reigns supreme because it lowers contact resistence.  This results because:
 
:1. It doesn't tarnish (important on Earth, important indoors on Luna)
 
:1. It doesn't tarnish (important on Earth, important indoors on Luna)
 
:2. It is soft, so you can make the connectors tight and they dig into each other forming a good connection.
 
:2. It is soft, so you can make the connectors tight and they dig into each other forming a good connection.
  
Gold is not readily available on the Moon.
+
Gold is not known to be available on the Moon.
  
 
==Aluminum==
 
==Aluminum==
 
[[Aluminum]] is commonly used as a conductor here on earth, in fact you use it every day without realizing it. High Tension cables have a steel core and an aluminum outer layer. It's used because losses are fairly low at 110kV and the weight of the cable and cost of the towers is important. Steel cored aluminum cable allows a longer span and is the most common form of aluminum wire used for HT lines on Earth.
 
  
One major disadvantage of Aluminum on Earth is that it corrodes rapidly in an oxygen atmosphere. The corrosion does not go right through however, only forming a thin layer on the surfaces exposed to oxygen. On the moon, in a vacuum environment, it would be an excellent material to use.
+
<small>Main article [[Aluminium]]</small>
  
As a general purpose electrical conductor it's not great, but considering that copper is not readily available on the Moon there appears to be no choice but to use aluminum. This means regular supply voltages higher than 110V would probably be better. In some places on Earth it is illegal to use aluminum for general wiring mostly as a result of fire risk caused by contractors using too light a gauge in the past.
+
Aluminum is commonly used as a conductor here on earth, in fact you use it every day without realizing it. High Tension cables have a steel core and an aluminum outer layer. It's used because losses are fairly low at 110kV and the weight of the cable and cost of the towers is important. Steel cored aluminum cable allows a longer span and is the most common form of aluminum wire used for HT lines on Earth.  
  
Aluminum is abundant on the Moon.
+
Given that the Moon lacks of copper, aluminium will become the base of all the electronics on the Moon. In some places on Earth it is illegal to use aluminum for general wiring mostly as a result of fire risk caused by contractors using too light a gauge in the past. The thin aluminum oxide coating makes connections unreliable and occasionally hot.
  
== Magnesium ==
+
Other uses will include the construction of structures, solar power systems and relay satellites.
  
Magnesium is not an especially good conductor, being less conductive than aluminum but it is lighter. It has some other major drawbacks which make it completely unsuitable for use in electrical installations. This metal burns in oxygen, or nitrogen (forming magnesium nitride) or even carbon-dioxide (forming magnesium oxide and carbon). Once burning, it's very difficult to extinguish. Magnesium also reacts with water.
+
: ''"The main disadvantage of aluminium on the Moon is that it expands and contracts with temperature much more than most common metals, which could be an issue with large exposed structures on the Moon which are exposed to the extreme day/night temperature variations, or equipment which operates over a wide temperature range." -permanent.com <ref>http://www.permanent.com/l-minera.htm#aluminum</ref>''
  
This is a highly flammable metal, but while it is easy to ignite when powdered or shaved into thin strips, it is difficult to ignite in mass or bulk.
+
Aluminium on Earth corrodes reacting with oxygen. The corrosion does not go rapidly, it only forms a thin layer on the surfaces exposed. The [[Alumina]] (aluminium oxide) layer then protects the Aluminium below from corrosion. On the moon wont be any corrosion outdoors.
 +
 +
Aluminum is abundant on the highlands (there is aluminium in the Maria as well) in form of [[Anorthite]] contained in the [[Anorthosite]].
  
There are many other uses for magnesium but it is completely unsuitable for electrical wiring.
+
== Calcium ==
 +
A [[calcium]] wire about 2.5 times the cross sectional area of a copper wire would have the same resistance per meter.  Copper is 5.8 times as dense as calcium so a copper wire carrying the same current as a calcium wire at the same voltage would weigh twice as much per meter.  At elevated temperatures calcium burns in air producing the nitride and oxide.  It reacts with water yielding hydrogen.  So it is unsuitable as an electrical conductor on Earth.  On Luna in a vacuum, inert atmosphere or reducing atmosphere it could serve as an electrical conductor.
  
Magnesium is readily available on the Moon.
+
== Magnesium ==
 
 
== Iron ==
 
  
Iron is widely used in many applications, not an especially good conductor, very prone to corrosion in a oxygen atmosphere.
+
[[Magnesium]] is not an especially good conductor, being less conductive than aluminum but it is lighter. It has some other major drawbacks which make it completely unsuitable for use in electrical installations. This metal burns in oxygen, or nitrogen (forming magnesium nitride) or even carbon-dioxide (forming magnesium oxide and carbon). Once burning, it's very difficult to extinguish. Magnesium also reacts with water.
  
Iron is rarely used in its pure form for anything. Even railroads use steel, an iron alloy, for their tracks. Not suitable for flexible wiring, too brittle. The lower gravity on Luna may make it usable for some outdoor electric railroad applications.
+
This is a highly flammable metal, but while it is easy to ignite when powdered or shaved into thin strips, it is difficult to ignite in mass or bulk.
  
Iron is abundant on the Moon.
+
There are many other uses for magnesium but it is completely unsuitable for normal electrical wiring on Earth or in oxygen atmospheres. On Luna in a vacuum, inert atmosphere or reducing atmosphere it could serve as an electrical conductor. 
  
== Chromium ==
+
A possible fuse-wire material?
  
Not a very good electrical conductor by any means, but it does have its uses in this field. Chromium Boride (CrB) is used as a high temperature electrical conductor.
+
Magnesium is readily available on the Moon.
  
There are many other uses for this metal.
+
== Sodium ==
  
Chromium is readily available on the Moon. (Boron is not known to be available)
+
{{Disputed-section|Sodium Abundance}}
  
== Titanium ==
+
[[Sodium]] is about one half as good an electrical conductor as Aluminum by cross sectional area.  However, it is more conductive per unit weight.  It is so abundant on the Moon that it is expected to be a significant by-product of the production of [[Volatiles]].  At room temperature it is a soft shiny metal and is easily worked.
  
Titanium's properties as an electrical conductor can best be described as ''hopeless''.
+
It melts at a very low temperature (98 C) which can be both an advantage and a limitation.  In use, care must be taken not to overheat it, but even this can be an advantage.  Aluminum, in contrast, requires a very large amount of high quality energy to smelt. 
 +
 +
On Earth, Sodium has been used as an electrical conductor only in unusual circumstances.  The primary problems are that it reacts violently with oxygen and water, even the water in human skin. At elevated temperature, sodium burns in air near its boiling point at about 883 degrees celsius. Even at room temperature, sodium reacts with oxygen to form a nonconductive oxide.  This is not a problem in external applications on the Moon as there is no oxygen or water at all. Indoors, the oxygen required by people would render wire made of pure sodium useless.
  
There are many far more suitable uses for this metal.
+
However, a [http://www.google.com/patents?id=rXCoAAAAEBAJ&pg=PA15&lpg=PA15&dq=%22microfluidic+continuous+casting%22&source=bl&ots=UhNHfhOO18&sig=yWkPxHgd5rXcqaSP8CFxlhwnyyM#PPA1,M1 patent is pending] for a safe sodium wire that protects the sodium from the environment and furthermore has a number of safety features that prevent and extinguish fire.  Additionally, the new wire is designed to operate even when the sodium is in the liquid state, a useful feature in a lunar environment where the lack of heat rejection can cause temperatures to climb above sodium's melting point.  These useful features are provided with very little additional weight.  The protective wall of the wire can be made with metals that are abundant on the moon.  A wire that is simply a steel tube with a sodium core should be simpler than what pending patent describes.  If the tube can be drawn fine enough, molten sodium would not leak out of the tube until the steel melts.
  
Titanium is readily available on the Moon.
+
Sodium is available on the Moon.  It is also available on the earth in massive quantities in the form of inexpensive ordinary salt.  Sodium would appear to be a metal to consider for lunar electrical wire.  The above pending patent makes claims for terrestrial use of composite conducting wire containing sodium.  However this sort of conductor has failed to be adopted in any notable quantity to date. 
 +
 +
== Potassium ==
 +
The second least dense metal, after lithium. A soft solid that can be easily cut with a knife, it has a low-melting point. Freshly cut [[potassium]] is silvery in appearance, but in air a gray tarnish appears almost immediately.
  
== Manganese ==
+
Potassium must be protected from air for storage to prevent disintegration of the metal from oxide and hydroxide corrosion. Often samples are maintained under a reducing medium such as kerosene.
  
Manganese is an even more hopeless electrical conductor than titanium.
+
Like the other alkali metals, potassium reacts violently with water producing hydrogen. The reaction is notably more violent than that of lithium or sodium with water, and is sufficiently exothermic that the evolved hydrogen gas ignites. (This may only apply in an atmosphere)
  
There are many far more suitable uses for this metal.
+
Potassium compounds are Widely used in fertilizers and table salt substitutes.  It is not suitable for indoor wiring use. 
 +
 +
Potassium is available on the Moon.
  
Manganese is readily available on the Moon.
+
== Iron ==
 +
[[Iron]] is widely used in many applications, not an especially good conductor, very prone to corrosion in a oxygen atmosphere.
  
== Sodium ==
+
Iron is rarely used in its pure form for anything. Railroads use steel, an iron alloy, for their tracks. Not suitable for flexible wiring, too brittle. The lower gravity on Luna may make it usable for some outdoor electric railroad applications.
  
Sodium is about one half as good an electrical conductor as Aluminum and is so abundant on the Moon that it is expected to be a significant by-product of the production of [[Volatiles]]At room temperature it is a soft shiny metal and is easily worked.
+
Iron is abundant on the Moon.  It is found in minerals such as ilmenite and as free iron bits scattered in the regolithThe free iron comes from meteorites and can be magnetically separated from the regolith.
  
It melts at a very low temperature (98 C) which can be both an advantage and a limitation.  The low melting point means that very little energy is necessary to purify and work it.  In use, care must be taken not to overheat it, but even this can be an advantage.  Aluminum, in contrast, requires a very large amount of high quality energy to smelt.
+
== Chromium ==
  
On Earth, Sodium is used as an electrical conductor only in unusual circumstances.  The primary problem is that it reacts violently with water, even the water in human skin. This is not a problem on the Moon as there is no water at all.
+
Not a very good electrical conductor by any means, but it does have its uses in this field. Chromium Boride (CrB) is used as a high temperature electrical conductor.
  
==Sodium Scenario==
+
There are many other uses for this metal.
  
Many of Sodium's properties that make it hard to use on Earth can be a boon on the Moon. This is easier to understand with a scenario of a possible lunar use.  Consider the following case:
+
[[Chromium]] is available on the Moon. (Boron is not known to be available)
  
In our [[Timelines]] we are at the early part of the Miner Period.  We have enough volatiles production to generate useful by-products and a prototype shop in which to hand-build the materials and tools we need.
+
== Titanium ==
  
We are just completing a moderate-sized solar power system of 100 kilowatts on high ground.  We need to use the power for an industrial operation located one kilometer away and down a slope.
+
[[Titanium]]'s properties as an electrical conductor can best be described as ''hopeless''.
  
We have manufactured three kilometers of power cable to do the job and now have it on large reels made from discarded decent vehicle struts. The cable is made from three materials, (Sodium, Potassium, and Iron) and is 100% lunar materials. 
+
There are many far more suitable uses for this metal.
  
The cable is multi-layered and coarsely stranded.  The center single strand is iron for strength.  The next layer is Potassium strands that provide little conduction but they bulk out the cable and help with several thermal problems.  Next is a single layer of strands of Sodium that are the main electrical conductors.  The final outer layer is of finer Potassium wires, also abundant on the Moon, lying in the troughs formed by the Sodium strands.  Most of the voids between strands are filled with fine glass fibers made from industrial slag.  These fibers help the cable keep its shape, keep it flexible, and help heat get out. The cable is a two square centimeter in cross-section which is about the diameter of a large finger. It has no outer insulation at all.
+
Titanium is readily available on the Moon.
  
To lay the cable, we have modified a rover that was originally driven by people but is now robotic.  It has a complex trenching rig at the rear that can bury cable a meter into the regolith in a very controlled manner.  On its back is a mechanical a handler for one oversized cable reel.  On its front is a small bulldozer blade.
+
== Manganese ==
  
The solar power station has a power conditioner that puts out 1000 volts of three-phase AC power at 2 kilohertz.  The there phase configuration is optimal for industrial applications.  The low RF frequency greatly reduces the amount of iron needed in transformers and motors.
+
[[Manganese]] is an even more hopeless electrical conductor than titanium.
  
The rover starts the first of three trenches at the power conditioner.  In one slow and complex operation:
+
There are many far more suitable uses for this metal.
 
 
* It cuts a trench a meter deep and 100 mm wide
 
* It sieves the regolith into three sizes, fines, course, and rocks.
 
* It packs 20 mm of fines into the bottom of the trench
 
* It lays the cable down in an easy serpentine pattern.
 
* It packs 100 mm of fines on top of the cable
 
* It dumps the course material back into the trench
 
* It tops of the trench with the rocks.
 
* During these operations it keeps the trench open with two aluminum side plates.
 
 
 
The meter depth provides electrical insulation, radiation shielding, and thermal stability.  The packed fines help remove heat from the cable and insure that sharp rocks do not damage it.  The serpentine pattern allows the cable to thermally expand and contract without damage. The top rocks give a clear visual indication that something is buried here.
 
 
 
The rover works away from the power station until it reaches the slope.  It then lowers the bulldozer blade and shifts the weight of the cable reel back.  It then starts working straight down the slope rolling a mound of regolith in front to control its decent.
 
 
 
This process is repeated three times.  At the cable ends sensors are buried to measure the current and the temperature of the cable and the surrounding regolith.  The exposed ends of the cables are covered with glass or ceramic insulating tubes.  The ends of the cables are placed into aluminum tubes and crimped solid.  The aluminum then bolts into the power converter connections.
 
  
In normal operation the Sodium carries almost all the power.  The waste heat generated in it is transferred to the packed regolith fines.  Getting rid of waste heat is the most difficult problem in power generation on the Moon.  The large cable core insures that the Sodium wires will have good contact over a large area.
+
Manganese is available on the Moon.
  
In the case of a failure that generates very high currents in the conductors, the Potassium wires will be the first to start to melt as Potassium has a 25 C lower melting point than Sodium.  This melting will adsorb an enormous amount of heat, but only for a short time.  The cable will be able to withstand a few seconds of a full short and by then the power conditioner should be able to detect the fault and open the connection.  The outer layer of Potassium wires should melt on the first overload and from then on it will help improve the transfer of heat to the regolith.
+
== See Also ==
  
The strengths of this scenario are the very large amount of lunar material used and the very small amount of Earth material needed.  Its weakness is simply that we do not know enough about the thermal properties of man-disturbed regolith to know if we can successfully dump the waste heat.  Thinking the problem through this way does help us understand what questions we need to ask.
+
*[[Sodium Scenario]]
 +
*[[Superconductivity]]
  
 +
== References ==
 +
<references/>
  
==External References==
+
== External References ==
 
[http://en.wikipedia.org/wiki/Electrical_conductor#Conductor_materials Electrical_conductor#Conductor_materials]
 
[http://en.wikipedia.org/wiki/Electrical_conductor#Conductor_materials Electrical_conductor#Conductor_materials]
  

Latest revision as of 06:22, 9 August 2016

Element Resistivity @ 20°C Density (~ r.t.) Availability Highland Lowland
Silver 15.87 nΩ·m 10.490  g·cm−3 Unknown Unknown Unknown
Copper 16.78 nΩ·m 8.960 g·cm−3 Unknown Unknown Unknown
Gold 22.14 nΩ·m 19.300  g·cm−3 Unknown Unknown Unknown
Aluminum 26.50 nΩ·m 2.700 g·cm−3 Yes 133,000 69,700
Calcium 39.1 nΩ·m 1.6 g·cm−3 Yes 107,000 78,000
Magnesium 43.90 nΩ·m 1.738 g·cm−3 Yes 45,500 57,600
Sodium 47.70 nΩ·m 0.968 g·cm−3 Yes 3,100 2,900
Potassium needs ref ~70.00 nΩ·m 0.890 g·cm−3 Yes 800 1,100
Iron 96.10 nΩ·m 7.150 g·cm−3 Yes 48,700 132,000
Chromium 125.00 nΩ·m 7.860 g·cm−3 Yes 850 2,600
Titanium 420.00 nΩ·m 4.506 g·cm−3 Yes 3,100 31,000
Manganese 1440.00 nΩ·m 7.210 g·cm−3 Yes 675 1,700
Lower # => better r.t. = room temperature ppm by weight ppm by weight


Silver

Silver is the best known conductor, but in an oxygen rich environment it tarnishes. Silver is used in specialized equipment, such as satellites, and as a thin plating to mitigate skin effect losses at high frequencies.

In the Lunar outdoors, in a vacuum where it can't tarnish, silver would be a marginally better, if heavier, conductor than copper, and a much better, but much heavier, conductor than aluminum.

Silver is not known to be available on the Moon. If silver is absolutely required for some application, it might need to be imported, but for electrical conduction, aluminum and sodium can substitute. On the other hand, silver is not known to be absent from the moon. There could be considerable minable reserves that have not been found because little more has been done than imaging the surface at various wavelengths and particle energies. Mines could one day extend to a depth of 20 kilometers beneath the moon's surface before the moon's weak gravity would cause hydrostatic pressures that would cause a mine to collapse. It will be a long time before anyone can say there is no minable silver on the moon if that is the case.

Copper

As a general conductor copper is the most commonly used on Earth because it's cheap, reasonably flexible, reasonably light and the 2nd best conductor and the better per unit weight than silver. Copper allows for ease of soldered and crimped/clamped connections. It corrodes worse than silver, this is usually seen in older wires that have turned green.

Copper is not known to be available on the Moon.

Gold

Gold is not an especially good conductor at all, though it is better than aluminum but not per unit weight due to its much higher density. It is very expensive, but compared to the cost of transport to the Moon from Earth, the cost is not significant. Gold is usually only used as a conductor in very specialized applications such as very fine wires like those used to wire bond integrated circuits to their lead frames.

A more important everyday use of Gold is in connectors

For connectors gold reigns supreme because it lowers contact resistence. This results because:

1. It doesn't tarnish (important on Earth, important indoors on Luna)
2. It is soft, so you can make the connectors tight and they dig into each other forming a good connection.

Gold is not known to be available on the Moon.

Aluminum

Main article Aluminium

Aluminum is commonly used as a conductor here on earth, in fact you use it every day without realizing it. High Tension cables have a steel core and an aluminum outer layer. It's used because losses are fairly low at 110kV and the weight of the cable and cost of the towers is important. Steel cored aluminum cable allows a longer span and is the most common form of aluminum wire used for HT lines on Earth.

Given that the Moon lacks of copper, aluminium will become the base of all the electronics on the Moon. In some places on Earth it is illegal to use aluminum for general wiring mostly as a result of fire risk caused by contractors using too light a gauge in the past. The thin aluminum oxide coating makes connections unreliable and occasionally hot.

Other uses will include the construction of structures, solar power systems and relay satellites.

"The main disadvantage of aluminium on the Moon is that it expands and contracts with temperature much more than most common metals, which could be an issue with large exposed structures on the Moon which are exposed to the extreme day/night temperature variations, or equipment which operates over a wide temperature range." -permanent.com [1]

Aluminium on Earth corrodes reacting with oxygen. The corrosion does not go rapidly, it only forms a thin layer on the surfaces exposed. The Alumina (aluminium oxide) layer then protects the Aluminium below from corrosion. On the moon wont be any corrosion outdoors.

Aluminum is abundant on the highlands (there is aluminium in the Maria as well) in form of Anorthite contained in the Anorthosite.

Calcium

A calcium wire about 2.5 times the cross sectional area of a copper wire would have the same resistance per meter. Copper is 5.8 times as dense as calcium so a copper wire carrying the same current as a calcium wire at the same voltage would weigh twice as much per meter. At elevated temperatures calcium burns in air producing the nitride and oxide. It reacts with water yielding hydrogen. So it is unsuitable as an electrical conductor on Earth. On Luna in a vacuum, inert atmosphere or reducing atmosphere it could serve as an electrical conductor.

Magnesium

Magnesium is not an especially good conductor, being less conductive than aluminum but it is lighter. It has some other major drawbacks which make it completely unsuitable for use in electrical installations. This metal burns in oxygen, or nitrogen (forming magnesium nitride) or even carbon-dioxide (forming magnesium oxide and carbon). Once burning, it's very difficult to extinguish. Magnesium also reacts with water.

This is a highly flammable metal, but while it is easy to ignite when powdered or shaved into thin strips, it is difficult to ignite in mass or bulk.

There are many other uses for magnesium but it is completely unsuitable for normal electrical wiring on Earth or in oxygen atmospheres. On Luna in a vacuum, inert atmosphere or reducing atmosphere it could serve as an electrical conductor.

A possible fuse-wire material?

Magnesium is readily available on the Moon.

Sodium

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Sodium is about one half as good an electrical conductor as Aluminum by cross sectional area. However, it is more conductive per unit weight. It is so abundant on the Moon that it is expected to be a significant by-product of the production of Volatiles. At room temperature it is a soft shiny metal and is easily worked.

It melts at a very low temperature (98 C) which can be both an advantage and a limitation. In use, care must be taken not to overheat it, but even this can be an advantage. Aluminum, in contrast, requires a very large amount of high quality energy to smelt.

On Earth, Sodium has been used as an electrical conductor only in unusual circumstances. The primary problems are that it reacts violently with oxygen and water, even the water in human skin. At elevated temperature, sodium burns in air near its boiling point at about 883 degrees celsius. Even at room temperature, sodium reacts with oxygen to form a nonconductive oxide. This is not a problem in external applications on the Moon as there is no oxygen or water at all. Indoors, the oxygen required by people would render wire made of pure sodium useless.

However, a patent is pending for a safe sodium wire that protects the sodium from the environment and furthermore has a number of safety features that prevent and extinguish fire. Additionally, the new wire is designed to operate even when the sodium is in the liquid state, a useful feature in a lunar environment where the lack of heat rejection can cause temperatures to climb above sodium's melting point. These useful features are provided with very little additional weight. The protective wall of the wire can be made with metals that are abundant on the moon. A wire that is simply a steel tube with a sodium core should be simpler than what pending patent describes. If the tube can be drawn fine enough, molten sodium would not leak out of the tube until the steel melts.

Sodium is available on the Moon. It is also available on the earth in massive quantities in the form of inexpensive ordinary salt. Sodium would appear to be a metal to consider for lunar electrical wire. The above pending patent makes claims for terrestrial use of composite conducting wire containing sodium. However this sort of conductor has failed to be adopted in any notable quantity to date.

Potassium

The second least dense metal, after lithium. A soft solid that can be easily cut with a knife, it has a low-melting point. Freshly cut potassium is silvery in appearance, but in air a gray tarnish appears almost immediately.

Potassium must be protected from air for storage to prevent disintegration of the metal from oxide and hydroxide corrosion. Often samples are maintained under a reducing medium such as kerosene.

Like the other alkali metals, potassium reacts violently with water producing hydrogen. The reaction is notably more violent than that of lithium or sodium with water, and is sufficiently exothermic that the evolved hydrogen gas ignites. (This may only apply in an atmosphere)

Potassium compounds are Widely used in fertilizers and table salt substitutes. It is not suitable for indoor wiring use.

Potassium is available on the Moon.

Iron

Iron is widely used in many applications, not an especially good conductor, very prone to corrosion in a oxygen atmosphere.

Iron is rarely used in its pure form for anything. Railroads use steel, an iron alloy, for their tracks. Not suitable for flexible wiring, too brittle. The lower gravity on Luna may make it usable for some outdoor electric railroad applications.

Iron is abundant on the Moon. It is found in minerals such as ilmenite and as free iron bits scattered in the regolith. The free iron comes from meteorites and can be magnetically separated from the regolith.

Chromium

Not a very good electrical conductor by any means, but it does have its uses in this field. Chromium Boride (CrB) is used as a high temperature electrical conductor.

There are many other uses for this metal.

Chromium is available on the Moon. (Boron is not known to be available)

Titanium

Titanium's properties as an electrical conductor can best be described as hopeless.

There are many far more suitable uses for this metal.

Titanium is readily available on the Moon.

Manganese

Manganese is an even more hopeless electrical conductor than titanium.

There are many far more suitable uses for this metal.

Manganese is available on the Moon.

See Also

References

External References

Electrical_conductor#Conductor_materials